Titanium Carbide (TiC) Insert Fix And Swing Jaw Plate For Jaw Crusher
The core strength of a jaw crusher depends on the wear resistance of the jaw plates. The titanium carbide (TiC) Insert fixed and swing jaw plates use a high-manganese steel base combined with an innovative titanium carbide (TiC) embedded casting process, revolutionizing the lifecycle management logic of jaw crusher wear parts:

Zhejiang MP Mining Equipment Corp., Ltd. is one of the most credible manufacturers and suppliers of titanium carbide (tic) insert fix and swing jaw plate for jaw crusher in China. Welcome to buy discount titanium carbide (tic) insert fix and swing jaw plate for jaw crusher in stock here and get quotation from our factory. We also accept customized orders.

 

Product Introduction

 

The core strength of a jaw crusher depends on the wear resistance of the jaw plates. The titanium carbide (TiC) Insert fixed and swing jaw plates use a high-manganese steel base combined with an innovative titanium carbide (TiC) embedded casting process, revolutionizing the lifecycle management logic of jaw crusher wear parts:

 

1.Superb Wear-Resistant System

 

 

◎ Strategic Placement: Based on the dynamic wear heat map of fixed and swing jaw plates, TiC alloy modules are embedded in stress concentration areas (tooth roots/bite surfaces), TIC Insert Jaw Plate improving the impact wear resistance by 300%.

◎ Double-Stage Lifespan Increase: Compared to traditional jaw plates, the maintenance cycle of titanium carbide Insert fixed and swing jaw plates is extended 2.5 times, with annual downtime for maintenance reduced to ≤3 times.

◎ MN-TIC Composite Matrix:

▸ MN13Cr2+TiC: Cost-effective solution for medium-hard rock layers (compressive strength ≤200 MPa).

▸ MN18Cr2+TiC: Standard configuration for high abrasion conditions (basalt/iron ore).

▸ MN22Cr2+TiC: Special solution for ultra-hard rock layers (compressive strength ≥320 MPa).




2.Intelligent Crushing Benefits

 

 

◎ Edge Geometry Locking: HV2800 + Titanium carbide tooth peaks maintain a constant bite angle, reducing over-crushing by 18%.

◎ Energy Efficiency Optimization: Output-to-power consumption ratio improved by 15%, reducing per-ton power consumption cost by 0.8 RMB.

◎ Precise Granularity Control: Cubical product ratio ≥92%, meeting national sand standards (Class II).

3.Universal Environmental Conqueror

 

 

◎ Heat Fatigue Coating: Withstands 800°C thermal shock in continuous crushing conditions.

◎ Nano-Crystal Boundary Corrosion Resistance: Verified in PH1-12 acid and alkali environments, life expectancy in humid mining regions is increased by 2.8 times.

◎ Plastic Deformation Resistance Layer: Maintains tooth profile integrity under impact from metallic inclusions.

4.Value Verification

 

 

▶ Construction Waste Crushing Line: A single set of jaw plates processed over 280,000 tons, increasing efficiency by 260% compared to MN13 plates.

▶ Granite Sand Making Project: Saves 190,000 RMB in annual maintenance costs and increases equipment availability to 94%.

5.Unique Technological Advantages

 

 

✓ Dynamic Insert Topology Technology: Titanium carbide Insert fixed and swing jaw plates are customized with insert distribution density based on material rheological characteristics.

✓ Gradient Fusion Process: Ensures that the bonding strength between TiC alloy and the matrix reaches 620 MPa.

✓ Three-Stage Quality Traceability: From raw materials to finished products, 36 quality control checkpoints are implemented for Titanium Carbide Insert Fixed Jaw Plate and titanium carbide Insert swing jaw plates.

 


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